HBI (Hot Briquetted Iron)

Hot Briquetted Iron (HBI) is a premium form of DRI that has been compacted at a temperature greater than 650° C at time of compaction and has a density greater than 5,000 kilograms per cubic metre (5,000 kg/m3).

HBI was developed as a product in order to overcome the problems associated with shipping and handling of DRI - due to the process of compaction it is very much less porous and therefore very much less reactive than DRI and does not suffer from the risk of self-heating associated with DRI.

The principle market for HBI is electric arc furnace (EAF) steelmaking, but HBI also finds application as a trim coolant in basic oxygen furnace (BOF) steelmaking and as blast furnace feedstock.

Application:

  • Electric arc furnace (EAF) steelmaking
  • Basic oxygen furnace (BOF) steelmaking (HBI is an excellent trim coolant)
  • Blast furnace feedstock (BF)

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Benefits of Using HBI in the EAF
  • Very low residual element content enables production of high quality steel products or use of higher percentage of lower cost scrap in the charge mix
  • Known and consistent chemistry, certified by analysis, assists melt consistency
  • Consistent shape and form enable efficient material handling and storage
  • High density can reduce the number of bucket charges, allows for increased use of lower cost, less dense feedstock and reduces storage space requirements
  • Can be continuously charged to the furnace
  • Acts as N scavenger = low N content in steel

The Benefits of HBI in the BOF

HBI provides an optimal BOF charge due to: 

  • Low levels of residual elements
  • Bulk density of ~2.8 t/m3 - higher than scrap
  • Same metallic yield as hot metal
  • More predictable mass and heat balances

 

HBI can be used as blast furnace burden material with the following environmental, productivity and cost benefits:
  • Lower carbon dioxide emissions
  • Increased blast furnace productivity (increase of about 8% for each 10% increase in burden metallisation)
  • Reduced coke rate (decrease of about 7% for each 10% increase in burden metallisation)

Specification for HBI:
Content
Pure HBI Fine HBI

Total Fe

86% (+/-1%)

74% (±1%)

Metallic Fe

79% (+/-1%)

50% (±1%)

Metallization

91% (+/-1%)

68% (±1%)

Carbon

0.8 % Min

0.7 % Min

Sulphur

0.01 % Max

0.01 % Max

 


For technical assistance or further information on this product contact our technical team.